Custom Reverse Tuck End Boxes

Plan a Reverse Tuck Box You Can Approve With Confidence

A successful order begins with clear product information, not a guessed stock size or a finish list. The planning steps below help you turn the product, sales channel, artwork and quantity into an approved packaging specification. They also show where the production team can support you and where final confirmation is required before printing.

1. 
   Start With the Product and Planned Pack

   Provide the finished product’s length, width and height, including any inner container, wrapping or label that changes the outside dimensions. Note irregular shapes, projecting parts, accessories, pack count and the arrangement you want customers to see. Where an insert, divider or tray is planned, include the product or component dimensions needed to build the internal layout and the removal clearance required for the intended use. Do not choose a size from a generic list simply because it looks close. The dieline should follow the approved product and pack configuration. The available paperboard range includes 14 pt to 24 pt, but the final board choice must still be confirmed against the structure, print plan and intended physical character.

2. 
   Match the Configuration to the Selling Moment

   Explain where the box will be seen: on a retail shelf, in product photography, during a handoff, inside a shipped order or as part of a gift or launch. Also identify the information that must remain visible and whether the customer should see the product through a window. When a hang tab, die-cut window, PVC window patch, insert or divider is needed, place that requirement into the structure plan before artwork is finalized. These choices affect the available panels, internal space and visual hierarchy. The team can help compare approved options, but the final route should follow the product and channel rather than adding features by default.

3. 
   Build a Clear Panel and Variant Plan

   List what must appear on the front, back, top, bottom and inside, then rank it. The product name, parent brand, variant cue, required information and opening message should not all compete for first attention. Printing is available on outside and inside surfaces, with CMYK, Pantone or spot-color and full-color routes supported. White ink on kraft is also available. For a range with several flavors, shades, scents, models or designs, mark what stays fixed and what changes by variant. A shared layout can maintain brand continuity, while controlled artwork changes help customers identify the individual product. Complex multi-design orders should be flagged early because separate setups can affect the production schedule.

4. 
   Prepare Artwork Around the Approved Dieline

   Artwork and dieline support are available, including a free template or dieline, artwork checking, resizing for approved dimensions, and help with bleed and safe zones. Accepted production files include AI, PDF, PSD and EPS. Send the production file and identify any separate versions or variants that belong to the order. A digital proof is available for every approved order. Use it to check panel position, spelling, color references, variant names and the relationship between the artwork and dieline before giving final approval. Printing does not begin before the needed approvals and confirmations. A digital proof is not a physical prototype. The buyer remains responsible for checking any supplied regulated or legally required information.

5. 
   Decide Whether a Physical Prototype Is Needed

   A physical prototype may be available for a qualifying bulk or wholesale project. Where approved, its cost may be adjusted into the resulting order. This is different from the digital proof supplied for every approved order and should not be treated as an unrestricted free sample. Use a prototype when the project needs a physical review of the structure, material direction, window, insert or opening before a larger production commitment. Availability and timing should be confirmed for the specific project. One-box production is not offered, so a prototype request must follow the qualifying-order process.

6. 
   Plan Quantity, Price and Production Together

   Paperboard, cardstock and kraft reverse tuck end box orders may start from 50 boxes, subject to the approved structure and production specification. That starting quantity does not automatically remove relevant customization choices: sizing, material, outside or inside printing, finishes, windows and inserts can remain available where they suit the approved job. Supported custom orders do not carry a die or plate fee. Per-unit pricing generally improves as quantity increases, with more visible differences often appearing around 500 units; no fixed saving percentage should be assumed before quotation. Production normally takes 4–6 business days after payment, final artwork approval and structure confirmation. Production-ready jobs are generally planned to print and ship within 7 business days. Shipping transit time is separate, while complex multi-design orders may require a separately confirmed schedule. Orders can also be planned for multiple delivery addresses, and design-firm or white-label workflows can be discussed during quoting. Bring the product dimensions, pack arrangement, artwork status, quantity, destination plan and target use moment to the quote. That gives the team the information needed to recommend an approved structure, prepare the dieline and return a production plan you can review before committing.