Custom Roll End Front Tuck With Cherry Locks

Plan the Structure, Artwork and Order With Confidence

A confident order starts with a clear product brief, not a guessed box size or a finish list. For a roll end front tuck box with cherry locks, the useful decisions are how the product will sit, which opening route the approved structure will use, where the artwork belongs, and what quantity and schedule fit the project. The steps below turn those decisions into information the production team can check before printing begins.

1. 
   Start With the Product and Pack Plan

   Provide the product’s length, width, and height, along with any irregular shape, inner wrapping or container, pack count, and intended arrangement. State whether the box will hold one item, a grouped set, or several components. Where an insert is needed, include the product positions and the clearance required for removal. These inputs allow the structure to be sized around the real contents instead of an invented standard dimension. Also explain which face should be presented first and how the contents should be oriented when the front tuck opens. That decision affects the dieline, insert layout, and artwork plan. Exact dimensions, clearances, and pack counts should be confirmed for the approved job rather than assumed from a generic example.

2. 
   Match the Configuration to the Channel

   Describe where the box will be seen and handed over. A product box, gift box, promotional pack, presentation kit, subscription receipt, or selected mailer use can place different demands on material character, panel messaging, and interior arrangement. Name the primary use rather than asking one box to serve every channel at once. Paperboard and cardstock can support clean print definition. Kraft can create a more natural or craft-led character, while supported corrugated materials can carry a branded identity into relevant mailer, product, promotional, presentation, or kit formats. A supported rigid interpretation can be considered where the structure is approved. Large commodity shipping-carton positioning is outside the intended scope.

3. 
   Confirm the Opening and Insert Together

   The roll-end form, front tuck, cherry-lock details, and product arrangement should be reviewed as one specification. Confirm what should become visible first, whether the contents need an insert or divider, and how the customer will lift or select each item. Foam can be die cut around products or components, while cardstock, paperboard, kraft, corrugated, and cardboard insert routes are available. Do not finalize an insert from product dimensions alone. Pack count, orientation, spacing, inner wrapping, and removal clearance all affect the approved fit. Reviewing these elements together helps the dieline and interior plan reflect the actual customer use rather than a disconnected set of measurements.

4. 
   Prepare Artwork on the Approved Dieline

   A free dieline or template is available, with artwork checking, resizing, and bleed and safe-zone assistance. Accepted production files include AI, PDF, PSD, and EPS. Plan the exterior and interior as a connected set of panels, but keep critical product names, brand cues, and required information within the approved print areas. A digital proof is available for every approved order. Use it to confirm artwork placement, panel sequence, colors, copy, and the relationship between the outside and inside before production. A digital proof is not a physical prototype, and printing should not be treated as approved until the required review is complete. No die or plate fee is charged for the approved job.

5. 
   Choose a Quantity That Fits the Project

   Paperboard, cardstock, kraft, and supported corrugated orders may start from 50 boxes. Supported rigid-box orders may start from 25 boxes. Starting at a lower quantity does not automatically remove relevant custom sizing, print, finish, or insert choices; the final options remain subject to the approved structure and production specification. Per-unit pricing generally improves as quantity increases, with more visible differences possible around 500 units. No fixed saving percentage should be assumed. One-box production is not offered. For a qualifying bulk or wholesale project, a physical prototype may be available, and its cost may be adjusted into the resulting order where approved.

6. 
   Set the Production and Delivery Schedule

   Production normally takes 4–6 business days after payment, final artwork approval and structure confirmation. Production-ready jobs are generally planned to print and ship within 7 business days. Shipping transit time is separate, while complex multi-design orders may require a separately confirmed schedule. Treat this as production planning, not guaranteed seven-day delivery. Confirm the final schedule before relying on a launch, event, or campaign date. Printing, plate making, laminations, finishes, and rigid production are handled in-house. Bulk quantities can be managed, the same order can be shipped to multiple addresses, and design-firm or white-label workflows are supported when those requirements are stated in advance. Bring the product details, intended channel, artwork status, quantity, and required date into the quote request. That gives the team enough information to recommend a supported material and structure, prepare the dieline, confirm the schedule, and move the approved project into production without relying on guesses.